Order Processing Cost Calculator

See the true cost of manual order processing — labor, errors, and multi-channel overhead. Find out how much you could save with automation.

Your Current Process

30
10 min
$22/hr
4%
$125

Chargebacks, returns, re-ships, credit memos

3 channels

Current Annual Cost

$76,180

Labor (1,300 hrs/yr)$28,600
Errors (312/yr)$39,000
Multi-channel overhead$8,580

Annual Savings with Automation

$71,370

That's 63% of a full-time employee's workload

Orders/Year

7,800

Errors Eliminated

296

See how OrderSync eliminates manual order entry

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FAQ

How is the cost per order calculated?

We multiply your daily order volume by working days (260/year), factor in the minutes per order at your loaded hourly rate for labor cost, then add error costs (error rate times cost per error). Multi-channel overhead adds 15% per additional order source beyond the first.

What counts as a 'cost per error'?

Error costs include rework (re-picking, re-shipping), customer credits, chargeback fees from retailers, and the soft cost of a customer calling to complain. Industry averages range from $50 for a simple re-ship to $500+ for a retailer compliance chargeback.

What does 'automated' assume?

The automated scenario assumes 90% reduction in labor (AI handles extraction and entry), 95% reduction in errors (validation catches mistakes before fulfillment), and zero channel overhead (all formats flow through one pipeline).

How do I reduce my order processing cost?

The biggest lever is eliminating manual data entry. Automated order entry software reads incoming POs (EDI, PDF, email) and enters them into your ERP without manual keying. This cuts both the labor cost and the error cost simultaneously.